Within piston-powered engines, having seals between pistons and cylinder walls is necessary to manage oil consumption and maintain proper levels of compression. One way in which this is achieved is through components known as piston rings, which are metallic rings that fill undesirable gaps in the piston assembly. In this blog, we will provide insight into some of the most common types of piston rings and their design, showing how their proper implementation plays a crucial role in protecting the lifespan of an engine and its performance.
Piston rings of all forms are designed to serve multiple functions in an engine, such as sealing the combustion chamber, transferring heat from pistons to the cylinder wall, and regulating oil consumption. To create a tight seal, these rings are installed around a piston, falling into the grooves located on its outer surface. As the piston moves within the cylinder during each combustion cycle, the ring prevents the escape of any gasses. At the same time, they will also assist in heat distribution to keep temperatures within safe levels.
There are three main types of piston rings for engines, each serving a unique function. As the first type we will discuss, compression rings are those that are designed to create a tight seal that prevents exhaust gasses from entering the crankcase. These rings are made from robust materials to withstand heightened levels of temperature and pressure, as well as are situated at the top of the piston where combustion takes place.
Oil control rings, as their name suggests, regulate the amount of oil that lubricates piston and cylinder walls during operations. With these rings, smooth piston movement can be achieved to deter friction and wear. However, too much oil in the combustion chamber can lead to oil burning, resulting in smoke and carbon buildup. As such, oil control rings help to keep levels in check by scraping excess oil off cylinder walls before returning it to the crankcase.
The scraper ring, also referred to as the wiper ring, works in conjunction with the oil control ring to remove all excess oil. This component is positioned below the compression ring and above the oil control ring, where it helps maintain an optimal balance of lubrication. Together, these three types of piston rings work together to maximize efficiency, minimize wear, and ensure a long service life for the engine.
Proper installation of piston rings is critical to their performance, and certain tools are essential in ensuring that everything is correctly installed. Torque wrenches are a popular tool, as they allow technicians to apply the exact amount of force needed to secure rings and other engine components without causing damage. Specialized ring compressors are also commonly used during installation to help compress rings, making it easier to insert the piston into the cylinder. This prevents damage to the rings and ensures that they fit snugly within the cylinder grooves, allowing them to function properly. It is also important to stagger the gaps of each ring around the piston during installation, which lowers the chance of blow-by occurring.
Alongside installation, maintenance is equally important for ensuring that all piston rings continue to function as expected over long periods of use. Regular inspection of rings and engine valves in particular can help technicians detect signs of wear or damage early on, preventing the chance of more severe engine issues from arising. Over time, piston rings can become worn or damaged due to constant exposure to heat and pressure, so it is critical to replace them when necessary to maintain engine performance. Additionally, checking for signs of excessive oil consumption or loss of compression can also indicate that it is time for new parts.
For any customer seeking reliable fulfillment solutions for piston rings and other various engine items, Aerospace Procurement is the ideal platform to explore the most competitive options on the market. Here, we offer a wide range of NSN components and other products that are essential for maintaining and improving the performance of various engine systems. With our dedication to competitive pricing, timely delivery, and quality assurance, do not hesitate to make the first step of procurement on our website today. All you need to do is submit one of our Request for Quote (RFQ) forms with details concerning your needs, and a member of our staff will be in touch soon.
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